You can rely on us! From the first draft to final testing.

For the development and production of high-quality system components, every little detail counts.

That is why in our team we have experts for all project and process phases, who know exactly what to look out for. That is how we create future-proof solutions that can also be produced or assembled as series at a high level of quality.

    • Planning/Development

      • We develop solutions.
        Quickly, pragmatically, and cost-effectively.

        As an experienced EMS service provider, we also develop (new) electronic and mechatronic components for many of our clients. We ensure that within the shortest possible time an initial concept is turned into a finished (series) component that meets all client requirements. Whether prototype construction, small or large series – your development project is in the best hands with us.

        • Circuit design
        • Layout design
        • Product design
        • Prototype construction
        • Construction of production fixtures
        • Testing plan development
        • Development of product software
        • Design and production of testing equipment and adapters
    • Materials Procurement

      • We procure whatever is required.
        Reliably, on time, and at fair conditions.

        Our purchasing team, our materials and warehouse logistics as well as our established broker network ensure that all required materials are available on time and that production can start as planned. To avoid supply bottlenecks or long delivery times, we have been working closely with suppliers in Germany as well as worldwide for many years and also have many of the materials required by our clients already in stock.

        • Procurement know-how
        • Long-standing cooperation with national and international suppliers
        • Safe storage and careful handling
        • ESD and moisture protection
        • Emergency procurement if necessary
    • Obsolescence Management

      • We make sure that you are still up-to-date the day after tomorrow.
        Proactively, solution-oriented, and cost-effectively.

        Our obsolescence management ensures that discontinued components that are installed in our clients’ products can be replaced in time with comparable types or secured via “last-time buying”. We do so to stockpile series parts or spare parts and to facilitate repairs. With this forward-looking planning, we contribute to extending product life or protecting it from negative effects such as late or cancelled deliveries of required components. At the same time, we reduce or prevent production and/or service downtimes as well as supply bottlenecks for our clients, thereby achieving cost savings for them.

        • Notifications about discontinued components to the Gebauer purchasing team
        • Planning of the further processes
          • Possibly last-time buying of soon-to-be discontinued components
          • Possibly utilising alternative suppliers or re-design if necessary
        • Production
        • Testing
    • Production Management

      • We manufacture even highly complex components.
        Safely, precisely, and, if necessary, by hand.

        As an EMS partner, we offer our clients a complete manufacturing offering, from first assembly to device assembly to installation and precise adjustment of mechatronic components or varnishing of assemblies. To do so, we have state-of-the-art technologies and equipment as well as – most importantly – highly trained personnel. Our assemblies production is RoHs/REACh-compliant and is carried out according to IPC 610 Standard Class 2. If required, we can also produce according to IPC Class 3.

        SMT Production

        • Board handling
        • Stencil printer
        • Solder paste inspection
        • Adhesive dispenser
        • High-speed and fine-pitch assembly machinery
        • Nitrogen reflow soldering oven
        • AOI (automatic optical inspection, inline as well as offline)

        THT Production

        • Wave soldering
        • Selective soldering
        • Hand soldering / precision soldering
        • A CNC milling machine replaces a depanelling machine
        • BGA/QFN repair station

        Assembly and Mechanics

        • Assembly of components and housing assembly
        • Precision installation and adjustment of mechatronic components
        • Utilisation of various gluing processes such as a CNC-controlled gluing station with dispenser
        • Cable assembly
        • Cleaning and protective lacquering of assemblies
    • Testing

      • We deliver proven quality.
        Consistently, automated, and verifiably.

        We offer our clients a range of comprehensive functionality and safety testing. Whether automated optical inspections, boundary scans, climate testing or microscopic inspection of soldered joints – with us, you can be sure to be safe.

        • Automatic optical inspection (AOI)
        • Solder paste inspection
        • Boundary scan
        • Assembly-specific functionality testing
        • Run-in, burn-in and climate testing
        • High voltage and safety testing
        • Repairs, maintenance and calibration
        • Microscopic and endoscopic inspection of soldered joints

How can we support you?